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УСЛУГИ
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ОБОРУДОВАНИЕ
АРЕНДА

RUBBER INJECTION

We proceed rubber-injection and vulcanizing for power-sections stators of downhole motors and pumps.
Equipment

RUBBER LABORATORY

Provides
incoming inspection for rubber compounds
mechanical testing of rubbers
rubber mechanical properties testing after mud-fluids influence
rheological tests of non-vulcanized rubbers
rubber dynamic properties assessment under various loading conditions at multifunctional rheometer

EQUIPMENT

Rubber injection shop comprises up-to-date equipment

Stator manufacturing cycle

Shot blasting of the inner surface of the stator core
Increased surface roughness to ensure maximum adhesion of the elastomer to the metal.
Stator elastomer filling
The main operation of forming the helical profile of the rubber lining of the stator.
Application of adhesive to the inner surface of the stator core
Securing the elastomer to the metal.
Vulcanization of the rubber stator
Giving the elastomer the specified elastic properties.
Stator mold heating and adhesive drying
Providing the required parameters for the processing of elastomer.
Stator cooling
The final stage of the formation of the rubber lining of the stator.
Assembly and disassembly of the stator mold
Auxiliary operations of forming a helical profile of the rubber lining of the stator.
Shot blasting of the inner surface of the stator core
Increased surface roughness to ensure maximum adhesion of the elastomer to the metal.
Stator elastomer filling
The main operation of forming the helical profile of the rubber lining of the stator.
Application of adhesive to the inner surface of the stator core
Securing the elastomer to the metal.
Vulcanization of the rubber stator
Giving the elastomer the specified elastic properties.
Stator mold heating and adhesive drying
Providing the required parameters for the processing of elastomer.
Stator cooling
The final stage of the formation of the rubber lining of the stator.
Assembly and disassembly of the stator mold
Auxiliary operations of forming a helical profile of the rubber lining of the stator.
RUBBER INJECTING MACHINE
Ensures rubber injection into stator cores ID 50- 250 mm, L- 1000 — 7500 mm.
RUBBER ELIMINATION MACHINE (2500 BAR PRESSURE)
Ensures stator rubber lining elimination at ID 40 — 150 mm, L 1000 — 7500 mm.
SPECIAL UNIT FOR MOLDS ASSEMBLY AND DISASSEMBLY
Ensures assembling and disassembling or the stator molds OD 55 — 268 mm, L 1000 — 7500 mm.
INSTALLATION OF THE STATOR BOTTLE SHOT BLASTING
Possibility of processing cores with an inner diameter of 50 to 250 mm and a length of 1000 to 7500 mm.
INSTALLATION OF APPLICATION OF THE ADHESIVE FOR THE ELASTOMER ON THE INTERNAL SURFACE OF THE STATOR ISLAND
Possibility of applying adhesive to the stator core with an internal diameter of 50 to 250 mm and a length of 1000 to 7500 mm.
HORIZONTAL VOLCANIZATION BATH IN A LIQUID HEATER
Possibility of vulcanizing the rubber lining of stators with an outer diameter of 55 to 268 mm and a length of 1000 to 7500 mm.
STATOR WATER COOLING BATH AFTER VOLCANIZATION
Possibility of cooling stators with an outer diameter of 55 to 268 mm and a length of 1000 to 7500 mm.
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For questions related to the employees` personal data please contact info@pzto-titan.ru
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