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УСЛУГИ
ПРОДУКЦИЯ
ОБОРУДОВАНИЕ
АРЕНДА

RUBBER INJECTION

Production of rubber-metal stators of sections of working bodies of downhole screw motors and screw pumps by injection molding of elastomers with subsequent vulcanization.
Equipment
MACHINING
ASSEMBLING
CUSTOMER SERVICE
RUBBER INJECTION
HOT-TEMPERED PHOSPHATIZING
COATINGS
NDT INSPECTION
THERMOCHEMICAL TREATMENT
LOGISTIC WAREHOUSE
ACCREDITED LABORATORY
METAL AND WORKPLACES STRETCHING
BULK HEAT TREATMENT
HONING
ROTORS MANUFACTURING

RTI LABORATORY

conducts incoming inspection of rubber compounds and performs:
Physico-mechanical testing of rubbers.
Assessment of changes in mechanical properties after exposure to drilling fluids.
Rheological testing of non-vulcanized rubber compounds.
Assessment of the dynamic properties of rubbers on a dynamic process analyzer (Multifunctional rheometer) under various loading conditions.

EQUIPMENT

In the workshop for the manufacture of rubber-metal stators, power sections and PDD modern equipment is presented.

CYCLE OF PRODUCTION OF RUBBER-METAL STATORS, PDD

Shot blasting of the inner surface of the stator core
Increased surface roughness to ensure maximum adhesion of the elastomer to the metal.
Stator elastomer filling
The main operation of forming the helical profile of the rubber lining of the stator.
Application of adhesive to the inner surface of the stator core
Securing the elastomer to the metal.
Vulcanization of the rubber stator
Giving the elastomer the specified elastic properties.
Stator mold heating and adhesive drying
Providing the required parameters for the processing of elastomer.
Stator cooling
The final stage of the formation of the rubber lining of the stator.
Assembly and disassembly of the stator mold
Auxiliary operations of forming a helical profile of the rubber lining of the stator.
Shot blasting of the inner surface of the stator core
Increased surface roughness to ensure maximum adhesion of the elastomer to the metal.
Stator elastomer filling
The main operation of forming the helical profile of the rubber lining of the stator.
Application of adhesive to the inner surface of the stator core
Securing the elastomer to the metal.
Vulcanization of the rubber stator
Giving the elastomer the specified elastic properties.
Stator mold heating and adhesive drying
Providing the required parameters for the processing of elastomer.
Stator cooling
The final stage of the formation of the rubber lining of the stator.
Assembly and disassembly of the stator mold
Auxiliary operations of forming a helical profile of the rubber lining of the stator.
HORIZONTAL PRESSURE FILLING MACHINE
FOR ELASTOMERS
Possibility of pouring elastomer into the stator core with an internal diameter of 50 to 250 mm and a length of 1000 to 7500 mm.
MACHINE FOR CUTTING THE RUBBER LAYING OF THE STATOR OF A WATER JET WITH EXTRA PRESSURE (2500 BAR)
Possibility of cutting the rubber lining of the stator with an inner diameter of 40 to 150 mm and a length of 1000 to 7500 mm.
INSTALLATION OF ASSEMBLY AND DISASSEMBLY OF PRESS FORMS
The ability to assemble and disassemble the stator molds with an outer diameter of 55 to 268 mm and a length of 1000 to 7500 mm.
INSTALLATION OF THE STATOR BOTTLE SHOT BLASTING
Possibility of processing cores with an inner diameter of 50 to 250 mm and a length of 1000 to 7500 mm.
INSTALLATION OF APPLICATION OF THE ADHESIVE FOR THE ELASTOMER ON THE INTERNAL SURFACE OF THE STATOR ISLAND
Possibility of applying adhesive to the stator core with an internal diameter of 50 to 250 mm and a length of 1000 to 7500 mm.
HORIZONTAL VOLCANIZATION BATH IN A LIQUID HEATER
Possibility of vulcanizing the rubber lining of stators with an outer diameter of 55 to 268 mm and a length of 1000 to 7500 mm.
STATOR WATER COOLING BATH AFTER VOLCANIZATION
Possibility of cooling stators with an outer diameter of 55 to 268 mm and a length of 1000 to 7500 mm.
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